From Manual to Automated: How Put Wall Delivers 40% More Productivity

Automated systems are becoming increasingly valuable in today’s high-demand warehousing environments, where accuracy and speed are essential. Order fulfillment centers and distribution hubs benefit significantly from integrating automation, helping to keep up with fast-paced consumer demand while minimizing labor costs. One effective solution supporting this transition from manual processes to automation is the Put Wall system combined with light-directed technology, such as a put-to-light system.

Put Wall is designed to support and enhance light-directed systems. These technologies, including pick-to-light solutions, streamline order fulfillment by providing visual cues to workers and guiding them to the correct items and quantities. Put Wall maximizes this technology’s impact, delivering a highly organized and efficient storage solution that simplifies the picking and sorting processes within a pick-to-light warehouse environment.

Traditionally, warehouses have relied on manual picking and sorting methods, which come with several challenges, including slower processing times and a higher chance of errors. As consumer expectations for faster delivery increase, manual methods may not provide the efficiency needed in high-volume warehouses. Moving toward automation with systems like Put Wall and a put-to-light system can address these issues, delivering faster and more accurate picking and sorting.

• Reduced Labor Costs: Automated systems streamline processes, decreasing the need for repetitive manual labor.
• Improved Accuracy: Light-directed cues help minimize picking errors, leading to more reliable order fulfillment and higher customer satisfaction.
• Increased Throughput: Automating the picking process allows for faster processing, which is essential for warehouses with a high product turnover.

A put-to-light system is a valuable tool in e-commerce and direct-to-consumer fulfillment, especially for businesses handling many SKUs or batch-picking multiple orders at once. This system directs items to be sorted into individual orders using light signals. A pick-to-light warehouse environment ensures that each item is placed in its proper location with minimal error.

Put Wall is compatible with light-directed systems, enabling a streamlined sorting process for batch-picked items. This adaptability is helpful for order fulfillment centers that require high-volume sorting in tight timeframes, preventing bottlenecks and ensuring efficient, organized operations.

By incorporating Put Wall in an automated, light-directed system, warehousing operations can achieve several significant benefits:

• Boosted Productivity: Studies show that pick rates increase by as much as 40% when using light-directed technology, making Put Wall an effective solution for order fulfillment and inventory management.
• Enhanced Accuracy: Automation significantly reduces human error, especially in complex or high-density picking areas. A put-to-light system improves accuracy by guiding workers directly to items without requiring extensive training or oversight.
• Optimized Space Usage: Put Wall’s modular and customizable design helps facilities make the most of their space. With options for pass-through and closed-back configurations, these systems provide flexibility in warehouse layout, allowing for efficient storage and easier access to items.

Adopting an automated system like Put Wall with pick-to-light solutions can deliver a faster return on investment. Labor hours are reduced as automated systems handle most picking tasks, allowing staff to focus on other critical areas. Additionally, improved order accuracy reduces the risk of costly mistakes and returns, contributing to overall cost savings.

Integrating automated systems with Put Wall can help distribution centers and order fulfillment facilities handle larger order volumes while maintaining high levels of accuracy. By reducing the strain on labor and maximizing throughput, these systems provide measurable advantages for large-scale warehousing operations.

As warehousing and fulfillment demands increase, solutions blending shelving with automation pave the way for greater efficiency. The Put Wall system, when paired with light-directed technology like the Put To Light System, empowers businesses to operate with both speed and precision.

In a Pick To Light Warehouse setting, this integrated approach to automation ensures that warehouses can meet customer demands effectively while optimizing operational costs. The Put Wall system is a practical solution for companies that deliver reliable, high-speed order fulfillment.