A top nationwide material handling provider partnered with WPSS to outfit an Ohio distribution center with RiveTier Boltless Shelving. To support streamlined pick-and-pack fulfillment, WPSS designed and deployed 3,600 robust units, leveraging boltless assembly for rapid, scalable installation across the client’s network.
The Challenge: Streamlining Fulfillment for a Rapidly Growing Distributor
A nationwide leader in material handling solutions was rapidly expanding to become one of the largest providers of shelving and pallet rack solutions in the U.S. To support this growth, they needed to revamp a key distribution center in Ohio.
Key Requirements:
- Versatility: The client needed a system adaptable to an ever-changing inventory mix.
- Durability: The shelving had to be robust enough to sustain heavy loads typical of a busy distribution center.
- Efficiency: The goal was to streamline pick-and-pack fulfillment processes, requiring a design that allowed for open, unobstructed access to products.
The client needed a solution that was not only effective but also scalable and quick to install to keep up with their fast-track growth.
The Solution: Original RiveTier Boltless Shelving
The material handling company turned to Western Pacific Storage Solutions (WPSS), the original manufacturer of RiveTier Boltless Shelving, for a solution that offered peerless quality and ease of installation.
Designed for High-Volume Fulfillment
WPSS engineered a massive system tailored to the specific needs of the Ohio facility:
- Large-Scale Deployment: The project involved the design and manufacturing of 3,600 individual units.
- ** optimized Dimensions:** Each unit was sized at 96” wide x 48” deep x 84” high, featuring 5 shelf levels to maximize storage density.
- Open Access: The RiveTier design allows for open picking from both sides, facilitating the quick, convenient access required for efficient pick-and-pack operations.
Seamless Integration
One of the key advantages of the RiveTier system is its ability to integrate naturally with other structures. The mix-and-match capabilities and Boltless Assembly allowed the new units to be easily incorporated into the facility’s existing low-profile systems without complex modifications.
Results: A Scalable Partnership
The successful deployment in Ohio set the stage for a continued partnership.
| Outcome | Benefit to Client |
| Rapid Deployment | Boltless Assembly allowed for the quick installation of 3,600 units, keeping the project on the fast track. |
| Operational Speed | The open-access design streamlined picking workflows, directly improving fulfillment speed. |
| Cost-Effectiveness | The client received a premium, durable solution at the right price point, meeting all budgetary requirements. |
| Nationwide Growth | The success of this project solidified a partnership to bring cost-effective RiveTier solutions to warehouses across the country. |
By choosing the original RiveTier Boltless Shelving, the client secured a reliable, scalable infrastructure capable of supporting their nationwide expansion. Ready to work on your next project? Big or small, WPSS has experts ready to assist! We provide layout guidance, spec sheets, and recommend best-practice clearances to ensure an efficient and space saving design. Contact us today for a quote.